Showing posts with label electronic shifting. Show all posts
Showing posts with label electronic shifting. Show all posts

Tuesday, June 25, 2019

Just a technicality, followed by another technicality, followed by...

Shimano's latest mechanical shifting systems seem designed to make you hate mechanical shifting systems. Weird cable routing in the frames already made mechanical derailleurs an increasing nuisance. This style of front derailleur cable attachment puts another few solid spikes into the coffin lid. And it gives double value to current technofascist fashion, because it's not just an annoying cable, it's an annoying front derailleur cable. Front derailleurs? Why did we ever think those were cool?

The instructions for this style of derailleur are an 8-page PDF. That's simple and straightforward compared to the treasure hunt I went through later in the week looking for information about electronic shifting and hydraulic road disc brakes on a bike I was assembling. Bikes like that used to come with a few helpful hints and diagrams to help with componentry that is less and less intuitive all the time. Now most of the printed matter is just legal disclaimers and directions to "visit our website."

The front derailleur on this bike led me upstream to the R7000 front shifter. In yet another silent recall situation, these marvelously redesigned shifters are apparently hanging up, jamming intermittently on bikes that are new or nearly new. 


I poked around looking for clues, but found nothing that I could tweak to make the ratchet behave consistently. I found a video by some guy that supposedly showed how to fix the problem with a little piece of plastic and some double stick tape, but further investigation revealed that whatever "cured" the problem was purely coincidental. The comments include testimonials from people who followed his instructions and achieved satisfactory results, but my explorations in the interior revealed an oily place where double-stick tape would have a very short service life. And why should someone have to fiddle around with their new shifters because Shimano screwed up again?

After I poked at things for quite a while, the shifter worked consistently without malfunctioning, even when I tried to make it misbehave. That doesn't mean I cured it. It just means that the clever bastard decided to go underground until the heat is off. I advised the rider to go to the shop where she bought the bike and ask them for warranty support, rather than pay us to dig around in it any further. The problem is similar to the old 105 ST-5600 almost-recall a few years ago. It's become common in the industry for a big component manufacturer to hand out free replacements to anyone who asks, while doing nothing to publicize the problem or take direct responsibility for it, which would cost them a lot more money. If you haven't ridden your bike enough develop the problem, why should they spend their money to give you something that actually works?

The current fashion for cable routing under the bar wrap requires some ingenuity in feeding the cables so that they don't get a kink in them at any of the tight changes of direction needed to make their way into the cable housing.
This little screwdriver with a notch filed in the tip had been kicking around the workshop for years after whatever job had led to its creation. It has now become a crucial tool for guiding a new cable into the exit from a Shimano brifter.
You have to push the end of the cable into the exit groove without extracting a lot of cable behind it. The little notched screwdriver is perfect for this.

Another bike with the annoying front derailleurs was a gravel bike with through-axles front and rear. The rear wheel shows how designers have realized that long horizontal dropouts really did serve a purpose back in the dark ages:
Whoever assembled this bike was not familiar with horizontal dropouts. The wheel was crooked in the frame. With an old style dropout, you'd just undo the quick release, straighten the wheel, and tighten the quick release again. With a nutted axle, loosen the nuts, straighten, tighten the nuts. In the through-axle version, you have to loosen the through-axle attachment, loosen the two 20mm nuts, turn the threaded adjusters to straighten the wheel, re-torque the 20mm nuts to 200 in.-lbs, and re-tighten the through-axle itself. The nuts are alloy, thick enough to make a cone wrench an inadequate fit, but not thick enough to fit a regular off-the-rack spanner.

In the middle of one morning, in came a regular customer who never buys a bike from us, but comes in for service when he's at his spare home up here. He said he was just starting out on a road ride with  his daughter, when the bottom bracket made a "snap" noise, and the crank got really loose.

The left crank bearing (press fit) had blown apart. Most of it was now cozied up against the right side bearing. The rest of it was greasy fragments inside the bottom bracket shell. He borrowed a rental bike to nip home and get his gravel bike, so that he and the offspring could continue their ride. We didn't have the bearings in stock, so we ordered him a nice mid-price set. No need for hundreds of dollars in ceramic bearings, but nothing too cheesy, either.

On the lower end of the price range, someone checked this thing in, with a couple of squirrel tails woven into the cables at the handlebar.
I don't know how. I don't know why. I don't think I want to know.

Sometimes, a rider will get the rear derailleur caught in the spokes or jammed with a stick. The pieces will be dangling or twisted up around the dropout. But this guy set a new high mark, sucking the derailleur cage all the way through the rear gears:

Moving back up the price range, it was time to assemble a special order bike for another summer customer. 

This Specialized Tarmac does away with cable-actuated anything. Specialized had previously sent rather detailed instructions with their technological marvels, given that the consequences of error are potentially worse than embarrassing for all concerned. Not this time, though. The most detailed instruction sheets were for parts that were already fully installed. The hydraulic brake lines were not connected, and electronic shifting reveals nothing to the external observer. The enclosed sheets from Shimano contained only the vaguest generic information in one or two sentences buried in paragraphs of even less useful verbiage. Their website was even less help. After studying it from all angles and trying to piece together clues from all of the fragmentary or obsolete sources I could find, it was time to poke and hope.

The brakes have "easy connect" brakes lines that aren't really. There was nothing magical about them. Fluid did get lost. Air did get in. I did have to do a short bleed of the top end of the system. It was better than a complete fill and bleed, but not significantly easier than any other pre-filled system on which I've had to trim the lines for size and replace lost juice.

The electronic shifting either works or it doesn't. At least the wires had already been run, but I did have to stuff the battery into the seat post. The non-round seatpost on this bike holds the battery more conveniently than the round post on a previous bike I wrestled with last summer. But I didn't want to mess up its brain by fumbling something in the initial startup, if such a thing is possible.

The charger that came with the bike only had a USB plug, so we had to plug the bike into the shop computer to top up the battery. The system was set in manual shifting mode. The customer can decide if he wants to use either of the synchro modes. The rear derailleur clicks or clunks into gear depending on how many cogs you've asked it to cross at one time. The front derailleur makes an officious, annoyed whine when it shifts. Back when Shimano first pushed index shifting on the road biking world in the mid 1980s, riders joked about how you knew someone was attacking when you heard their shifters click. On large-diameter frames like Cannondales, the snap was amplified. But it wasn't enough of a problem to keep indexing from becoming the norm, paving the way for STI and the rest of the Super Highly Integrated Technology we deal with today.

Look Ma! No cables! Just Shimano Mechanical-Electrical Gear Manipulation Apparatus.

The customer will have to synchronize his own personal electronics with the crank. Your riding style will determine the kind of targeted ads you see on the internet after every ride. And if you complain about hunger, muscle aches, or saddle pain, those remarks are recorded and uploaded to your profile to help refine your personalized marketing even more.

There it is, in serious black. Not only does it look badass, the manufacturer saved lots of money on paint. And the naked frame is easier to inspect for damage that could "lead to serious injury or death."

Monday, August 13, 2018

Technological advantages

People who think that electronic shifting is great should have to install and service it themselves. That wouldn't discourage all of them, but it would weed out the majority.

I can see the appeal. Electronic devices are fascinating. When they work properly, they're marvelous. Cable systems lack the finesse for the increasingly close tolerances of 10-, 11-, and 12-speed cassettes. I think that sheet metal cogs and tinfoil chains are junk, but they are the state of the art in racing, and among the masses of recreational riders who use racing-style bikes.

The more I work on this crap, the more determined I am to avoid it at all costs on my own machinery. I wouldn't even have one for fun if money was no object. If I'm going to spend money on something that isn't going to last, I'd rather spend it on ice cream.

Evolution is pitiless, even when it guides a species to its doom. The technofascist industry, ever in search of manufacturing efficiencies, will always try to market any piece of technology to every possible demographic. Anyone who won't play along will get stamped tin and plastic crap to punish them. Look at the derailleurs and cranks on $400 bikes with 8-speed cassettes and freewheels these days. It's nearly impossible to find a well-made bike at any price that doesn't have some element of disposable componentry. The cheap stuff bends when you look at it. The expensive stuff is built to be forgotten in a year or two when the next marvel comes in with a fanfare of digitally synthesized trumpets, because we can't be bothered to learn to play the real thing.

The more complicated we let bikes become, the more we limit their appeal. They are more expensive to purchase and much more costly to repair. If the choice is to repair or replace, and the comparable replacement costs thousands of dollars, only people with thousands of dollars to burn will be able to play. And, unlike automobiles, there is little subsidiary market for used high-tech bikes. They have no second life. They're like dead dragonflies. In life they were a perfect machine, jeweled, exoskeletal, agile and precise. When they quit working they're just dead. You might be able to contrive a usable machine with some of the parts, but it would not appeal to any consumer who has been primed with industry propaganda to "need" the latest innovation to enjoy riding at all. The industry attracts users, it doesn't create cyclists.

Yesterday, I had to pack a road bike for shipment. Its owner had finished his vacation in New England and headed back to Florida. When his bike arrived here a couple of weeks ago, it looked basically virginal. It was even white. When he brought it to us to pack for the return trip, the chain looked like he'd dipped it in the waste oil tank at the local quick lube place. The bike frame was still white, but the drive train was like a tar pit.

The job turned into a comedy of errors. Specialized has devised this really clever and annoying seat post clamp for the Roubaix. Instead of a simple pinch bolt at the top of the seat tube, the post is held by two bolts on a clamp on the seat tube below the top tube. The post itself has to extend down the tube a couple of inches below this clamp, to an inspection hole through which you're supposed to spot a black seat post in the black interior of a carbon-fiber frame.

To clamp this customer's diminutive frame in the work stand, I extended the seatpost and snugged the bolts on that hard-to reach clamp. The rider is short. The bike has a 51 centimeter frame. The seat post has actually been cut off. That doesn't matter as far as the traditional max height line, because the weird clamping system on the Roubaix makes it irrelevant, but it meant that I had less post to work with when I extended it.

We do have an alternative clamp that we call the Fred Clamp, because we purchased it initially to work on a tri bike for a guy named Fred, but the bike pivots awkwardly when held that way. I prefer to avoid it when I can.

The front wheel was off the bike when I came to work. After I put the bike in the work stand, I removed the rear wheel as well, and blocked the rear stays and fork ends to protect them in shipment. Then I put wrench on the pedals.

It's like they were welded in. I put the wrench on the right pedal, gave it a grunt, and then a harder grunt. The bike frame slid off the seatpost and fell toward the floor. I broke its fall with my leg and foot, which then wore a black smear from the incredibly grimy chain and crankset. But the fall yanked the wire out of the battery for the electronic shifting, which lives in the seatpost.

In keeping with the expensive dispos-a-bike concept promoted by the industry, the battery for a Di2 shifting system gets stuffed into the seat post in a sort of barbed holder that fiercely resists removal. When the battery for your shifters finally won't take a charge anymore, buy a new bike, or at least a new seat post. Not to worry. Something else will have rendered your bike hopelessly obsolete long before then. What you once loved when it was new and fresh you will have learned to scorn, and eagerly discard. Bikes are consumer goods, so learn to consume. Chew, swallow, and excrete.

I reoriented the clamp to hold the bike by the top tube. When I can hold the frame with the regular work stand clamp rather than the Fred clamp, it's less awkward. The bike still swings laterally and is not as well balanced, but it's closer to the center of rotation for the arm of the stand.

Fishing around in the seat post to plug the stupid wire back into the battery took about half an hour. The battery was an awkward distance into the post, and is not firmly held there. I was trying to hold the connector with tweezers, line it up with something I couldn't see, and apply sufficient pressure to get the connector firmly seated. Once I accomplished that, I had to squirrel away all the slack wire as I fitted the seat post back into the odd funnel that forms the top of the seat tube.

With every move I made, the black grime from the drive train smeared all over the glossy white bike as I swaddled it in foam and bubble wrap to protect it in its shipping case. I wiped it away continuously. I ended up wrapping the chain itself completely in plastic.

El Queso Grande had taken lots of pictures when he unpacked the bike and assembled it. He had also labeled each piece of packing material. That made things much easier. Even so, it was hard to figure out how to make some of the pieces look the way they did in the photos. I didn't try to duplicate every position exactly. At least I knew generally what went where. Finally I was able to close the lid on the bike and strap it up. It was someone else's problem now.

The next thing out of the time machine was a 1995 Trek mountain bike. How can you train anybody for this sort of thing? How do you get anyone even to want to learn?

Thursday, February 22, 2018

Coming Soon: Moped Monthly Magazine!

Someone dropped off a pile of back issues of Bicycling. One of them included a special section devoted to ebikes.
Check out the Buyer's Guide to Sidewalk Motorcycles, and articles like "Hate to Pedal? Who Doesn't?" Read reviews of selected accessories, like helmets, gloves, and weightlifting belts. Find out why your smokeless moped must have electronic shifting and computer controlled suspension.

I don't mind if people want to invent labor saving devices. But I don't recall the Bicycling Magazine of the 1970s reviewing mopeds. The fact that the power is provided by an electric motor seems to blind people to the fact that this is not a bicycle, except in the sense that the original term for motorcycle was motor-bicycle. Yes, it has pedals and uses a lot of the same componentry. That in itself is a problem, when a 50- to 75-pound vehicle is using a suspension fork and brake system designed for something that weighs 25- to 35 pounds. Wheels and tires are gradually mutating to reflect the actual loads involved. This leads to other problems when the motorcyclesque tire for a given smokeless moped gets dropped from production. I ran into this working on a couple of massively heavy models from A2B. The only tire available to fit the rims is definitely not for a 75-pound behemoth. The rubber will melt away.

The bike industry, desperate for cash after they destroyed the mountain bike boom, is grasping at every straw, including electric wires. I suggest attaching those to the genitals.

You can't stop progress. You also can't stop diarrhea.

Electric vehicles are great. They are a separate thing and need to be considered as such. Quit dumping every whacked piece of crap with pedals onto hardworking little bike shops. Improvement is one thing. Over-sophistication is something else. The minority thrilled by space age, temperamental componentry is vastly outweighed by the people who want a relief from that crap, who were perfectly satisfied with simpler mechanisms, well made, and ask only for safe riding conditions.

It's still winter here, but a pretty crappy winter, so I have too much time to think about the next season and the technological marvels that are imposed on us in a deeper and deeper pile every year. Tool up! Study up! One or two people might need something annoying and expensive worked on! Meanwhile, all the older stuff still needs its routine attention.

The industry's ideal is to make bikes that are addictively attractive, that can't be serviced. Customers will buy them, ride them into the ground, and replace them eagerly, because we all have that kind of money. What happens to the carcasses of the dead? Who cares? Maybe someone will develop a feel-good, token recycling program to salvage the 10 percent of the content that can be. And environmental groups will start reporting on how the remaining detritus has been pulled from the gullets of the last few whales, or something.

Monday, September 04, 2017

Can you afford to be a technolemming?

In the 1990s I coined the term "technofascist" to describe the forces in the bike industry and their propagandists in the cycling press that insisted on ramming their innovations down everyone's throats. Recently I came up with "technolemming" to describe the consumers who self destructively run off the cliff en masse when the industry tells them that the newest great thing is just beyond the edge of it. There are more good reasons to avoid electronic shifting than to embrace it.

About once a week during the height of summer, someone comes into the shop where I work in a resort town because their electronic shifting has developed a mental issue. Among year-round residents, almost no riders own it. The ones who do are wealthy. In spite of this, the cheerleaders of over-sophisticated technology tout its reliability. Like many people in an abusive relationship, even the ones who are being kicked around by their temperamental lover swear that they still think it's worth it.

A misleading promo for SRAM eTap made it sound like they had developed electronic brakes. I had a good laugh over that for a few days until I double-checked before citing it in this blog. SRAM just has hydraulic disc brakes to go with their wireless electronic shifting. I had to perform therapy on an eTap shifter this summer. There's nothing intuitive about it. You have to learn and remember procedures, and be prepared to have nothing anyway if the batteries die or it develops any number of mysterious ailments of tiny circuitry. But its proponents fall back on statistics. More of it works than doesn't, and that should be good enough to get you to part with the coin.

I've also unstuck a few hydraulic calipers each season. Sure, brake cables can rust on a neglected bike, but sophisticated stuff rots and binds up in so many more and intricate ways. It's all great fun for the short-term addict, but it's an expensive relationship if you try to stay in it for the long haul. Crap that breaks and wears out in a few seasons may be good for the economy, but it is bad for our species and our planet. We've got to get into the habit of owning things for longer and spending whatever we spend on them to fix them, and to buy the time to use them. A bicycle used to be an elegantly simple escape from tweaky technology. The industry couldn't throw that away fast enough when the easy money hit in the 1990s. That's become the minority view of retro-geezers and weirdos. Even your stalwart "bikepackers" embrace hydraulics and suspension, judging by the photos. And those are still consumer activities that waste a person's energy on going away from their productive lives, rather than integrating their exertion into their productive lives.

Still without a car, due to a rather humorous setback suffered by my mechanic*, I rode my 29 commuting miles yesterday under threatening skies in the morning, and under the delivery of that threat in the afternoon. Given the wetness, I rode the old silver fixed gear, for ultimate simplicity. It had been perhaps a couple of years since I used it for a commute. Coming at the end of a week of full-distance commutes, it was kind of grueling. The temperature was in the 50s, with increasing rain for my whole ride home. People travel to distant lands to be this uncomfortable climbing mountains, or trekking across wildernesses, when they can be cold, wet, miserable, and totally thrashed just getting home to supper. I would not trade it.

I've had a lot of purely recreational adventures, all non-motorized. But the baseline through the decades has been bike commuting. Particularly once I moved to a rural area, I have not been able to live entirely car-free, but I will inject transportational cycling wherever I can.

Under the heading of adventure commuting, I did do park-and-paddle commutes in which I used my kayak to cross about four miles of lake and connecting channel, ending with a walk across town to work. Those were great fun, and did save some car use, but took about twice as long as a bike ride all the way from home. I did like the challenge of facing whatever the weather was dishing out: wind, rain, sleet, snow, fog, or placid beauty. Because lake traffic basically vanishes at the end of summer, I would push the season into darkness. Yeah, I might die out there, but you could have a car accident, too.

I would ski to work if there was enough graded width outside the travel lanes on the most direct line to town. Unfortunately, it would be a long, rugged bushwhack with the terrain as it is.

It is more beneficial, physically, economically, and environmentally, to use non-motorized ways to go places you have to go anyway. It is your physiology, your economy, and the environment in which you live that all improve as a result. And yet, because there are considerable social benefits, it's not just self indulgent. Traffic is eased, parking pressure is alleviated, and more people are in better shape.

A shift to durability and more physical engagement with our lives would require a period of adjustment. I don't bother to make a lot of noise about it, aside from my incessant personal whining, because so many people have so many valid excuses born of the technology, infrastructure, and attitudes we have evolved. If you're in a hurry -- and who isn't -- you get in the motor vehicle and mash the throttle. If you want to get a lot done with an awkward load of equipment across a wide geographical area, you use a motor vehicle. I have to borrow one tomorrow to take two cats for their routine vet checkups, because my car is still in the shop.

*The setback my mechanic had fits the theme of over-sophistication: He'd been stacking cars in his shop when he leaves at the end of his day, one on each lift, and another one parked below. My car was in the upper berth above a Mercedes. The Mercedes developed an electrical problem that made it immovable for about 3 hours while the mechanic sorted out its electrical issue (or dragged it away with a chain. He didn't say).

In many ways, I consider my life to be a series of carefully thought out mistakes, interspersed with impulsive blunders. I got here by a series of things that seemed like good ideas at the time. If I'd known how a lot of them were going to play out, I might have narrowed my focus earlier and lived an even less acquisitive life. But you can't change one thing without changing everything. Whatever alternate universes exist, this is the one in which I appear to be. In another one, my parents never met.